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Custom Sani-Armor HDPE Solutions
Coils, custom sheet sizes, CNC blanking, and engineered formulatons

Most HDPE Sheet suppliers sell you what they have in stock. iPoly builds what you actually need.

As a sheet extruder with in-house CNC capabilities and a dedicated R&D formulation program, we work directly with OEMs, fabricators, and converters to deliver Sani-Armor HDPE in the exact format, gauge, and specification your application demands — whether that's a custom coil run, an oversized sheet blank, a precision-cut part, or a reformulated resin blend.

Sani-Armor HDPE
Coils And Custom Sizes

Coil supply is one of the capabilities that sets iPoly apart from distributors and standard sheet manufacturers. Coil format reduces handling, minimizes cut-off waste, and integrates cleanly into automated cutting and thermoforming lines.

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Available coil configurations:

Gauge Range        Max Coil Width      Max Coil Length

0.063" – 1/8"                     60"                      3,000 ft

0.063" – 1/4"                     60"                      2,500 ft

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Coils available in Natural and select in-house colors. Custom color coils available for qualified programs. Contact our sales team for lead times and minimum run requirements.

HDPE Coils
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Sani-Armor
Sheets And Custom Sizes

Standard 48" × 96" and 48" × 120" sheets are stocked for immediate shipment. For applications requiring larger blanks or non-standard dimensions, we extrude and cut to your spec.

 

Custom sheets can be made in sizes ranging from,

​60"W x 240"L in gauges from 0.063" to 1/4" 

57"W x 144"L in gauges from 0.063" to 3/8"

54"W x 144"L in gauges from 0.063" to 1/2"

52"W x 144"L in gauges from 0.063" to 5/8"   

48"W x 120"L in gauges from 0.063" to 3/4" 

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Contact our sales team to confirm current availability on specific gauge and size combinations.

Sani-Armor
CNC Solutions & Design

iPoly's in-house CNC capability means you can order cut-to-size blanks, routed profiles, and precision-dimensioned parts alongside your sheet or coil order — no second vendor, no re-handling.

Our CNC program is built for industrial fabricators and OEM supply programs, not one-off projects. If you're running a repeat part or a production program that currently requires secondary cutting operations at your facility, talk to us about consolidating that work upstream.

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Capabilities include:

  • Cut-to-size blanking from sheet or coil

  • Routed profiles and contoured parts

  • Tight-tolerance dimensional cutting for OEM components

  • Batch production runs with consistent part repeatability

 

Maximum sheet input dimensions up to 60" × 240".

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Discover the versatility of our Sani-Armor sheets, available in two distinct finishes to perfectly match your project’s aesthetic needs.

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Whether you prefer a sleek, high gloss finish for a modern look or a Lime peel texture on one side for a more understated appearance, our Natural HDPE ensures that your finished product stands out while maintaining its integrity.

 

Elevate your designs with this premium material that combines functionality with visual appeal, making it the perfect solution for both industrial and creative projects.​

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(Please note we do not texture anything above 1/2")

Sani-Armor
Finishes

Texture
App Developer

Custom Formulations & Engineered HDPE Sheet

Standard HDPE sheet doesn't fit every application. If your project requires specific performance characteristics — UV stabilization, enhanced slip, anti-static properties, NSF compliance, or a specific color outside our in-house stock — our formulation team works with you to develop a Sani-Armor compound that meets your spec.

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All custom formulations undergo internal lab testing against established property targets before production. You receive a material with documented, verified performance — not a best-guess blend.

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Custom formulation inquiries are available for:

  • UV-stabilized outdoor grades

  • Slip-modified sheet for conveyor and liner applications

  • Impact grade HDPE for abusive environments

  • Custom color matching to Pantone, or physical sample

  • NSF or other regulatory compliance grades

  • UHMW - HMW - HDPE transition grades for demanding wear applications

 

Minimum run quantities apply. Contact our sales team to discuss your project scope.

Sani-Armor HDPE & HMW Technical Data

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